What Will You Learn?


Unlock the full potential of your career with our Lean Six Sigma Specialist course, designed to provide you with a deep understanding of the methodologies and tools needed to drive significant improvements in efficiency, quality, and performance. This course prepares you to meet the growing demands of modern businesses by helping you become an expert in optimizing processes and delivering outstanding results.

Our program combines Lean Manufacturing's principles of waste reduction with Six Sigma's focus on precision and defect elimination. This powerful combination enables organizations to not only streamline operations but also enhance customer satisfaction, reduce operational costs, and achieve lasting competitive advantages.

By the end of this course, you will have a robust skillset, enabling you to:

Understand the core principles and evolution of Lean and Six Sigma:

Gain insights into the history, philosophy, and objectives of both methodologies.
Understand how their combined implementation can transform processes, reduce variability, and enhance overall performance.

Master key strategic planning tools:

Learn advanced planning techniques like Hoshin Kanri to align organizational goals and strategic initiatives.

Discover how to apply tools like Jidoka for automating quality and FMEA (Failure Mode and Effects Analysis) to anticipate and mitigate risks in your processes.

Leverage powerful evaluation tools:

Understand how to measure and improve process performance using metrics like OEE (Overall Equipment Effectiveness) and Key Performance Indicators (KPIs).

Gain proficiency in Statistical Process Control (SPC) to monitor process variations and make data-driven decisions.

Implement cutting-edge problem-solving and diagnostic tools:

Master a range of problem-solving frameworks, such as 5 Whys, Ishikawa Diagrams, and Pareto Analysis, to identify the root causes of inefficiencies.

Learn how to use 5W2H and SMART criteria to effectively diagnose and prioritize issues, ensuring solutions are both actionable and aligned with business goals.

Deploy execution tools for smooth operations:

Learn essential Lean tools such as 5S for workplace organization, Just-in-Time (JIT) for inventory management, and SMED (Single Minute Exchange of Die) for reducing setup times, ensuring efficient workflow and minimal waste.

Understand how to apply Total Productive Maintenance (TPM) to maintain equipment performance and prevent downtime.

Drive continuous improvement through proven methodologies:

Apply Kaizen techniques for incremental improvements and learn the 8D problem-solving process to address complex challenges within your organization.

Understand the role of continuous improvement in achieving sustained operational excellence.

Become proficient in Six Sigma methodologies:

Master the core Six Sigma methodologies: DMAIC (Define, Measure, Analyze, Improve, Control) and DMADV (Define, Measure, Analyze, Design, Verify).

Learn how to utilize the tools within each phase to effectively drive process improvements, minimize defects, and optimize designs to meet customer needs and specifications.

Lead cross-functional projects with confidence:

Develop the ability to manage Lean Six Sigma projects from start to finish, utilizing methodologies like PDCA (Plan-Do-Check-Act) and TOC (Theory of Constraints) to resolve bottlenecks and ensure smooth, efficient operations.

Gain the skills needed to guide teams and stakeholders through process improvement initiatives, delivering measurable results that directly impact business performance.

Who Can Attend or Participate in Six Sigma Courses?

Six Sigma courses are open to a wide range of individuals and professionals, providing tools to improve business processes and enhance efficiency. Below is an overview of who can benefit from these courses:

1. Professionals across Different Industries

Six Sigma principles apply to a variety of industries, such as:

Manufacturing
Healthcare
Finance
IT and Software Development
Retail Supply Chain and Logistics

Employees from any sector can attend these courses to enhance processes, reduce errors, and boost efficiency in their work environment.
2. Career-Oriented Individuals

Individuals looking to advance their careers, especially in fields focused on process improvement, can gain an edge by obtaining Six Sigma certification. This includes:

Engineers

Project Managers

Operations Managers

Quality Control Professionals

Data Analysts

Having Six Sigma certification adds value to a resume and shows employers a strong commitment to improving operational efficiency.

3. Leaders and Decision-Makers

Business Owners, Executives, and Managers can take Six Sigma training to improve their organizations’ strategic initiatives.

By understanding Six Sigma methodologies, they can lead projects that improve performance, cut costs, and boost customer satisfaction.

4. Recent Graduates and Entry-Level Employees

New graduates or entry-level employees can also participate in Six Sigma training to increase their knowledge and employability. Gaining these skills early can set them apart in competitive job markets.

5. Consultants and Trainers

Business Consultants seeking to provide high-quality improvement solutions to their clients can benefit from Six Sigma certification.

Corporate Trainers can use these methods to help others improve their business processes.

6. Anyone Interested in Improving Processes

Individuals not necessarily in a business role but who want to learn about improving efficiency, quality control, and data-driven decision-making can also benefit from Six Sigma courses.

Course Duration

  1. Black Belt (95 hours minimun)

  2. Green Belt (95 hours minimun)

  3. Yellow Belt (95 hours minimun)

Course Structure

Acquire mastery of the powerful tools of Lean Manufacturing and Six Sigma, with our specialized course “Master certificate of Lean Six Sigma ".

Lean Manufacturing Fundamentals

Diagnosis

Standardization

Planning

Execution

Assessment

Improvement

Transversal methodologies

Six Sigma

COURSE SYLLABUS

Lean Manufacturing Fundamentals

Key concepts

Benefits

History and evolution of Lean Manufacturing

Principles of Lean Thinking

14 TOYOTA principles (TPS)

Pyramid of the 4Ps (TPS)

Lean Manufacturing Waste (Muda)

Home Toyota Production System (TPS)

Lean manufacturing tools

Lean Indicators

Implementation stages

Lean Manufacturing Success Stories

Resources (books, templates, standards, articles)

Tasks (exercises)

Assessment

Diagnosis
1. Analysis of Causes and Solutions

5W2H

SIPOC

Brainstorming

Ishikawa diagram

Pareto chart

Prioritization matrix

SMART Action Plans

2. Value Stream Map (VSM)

Process matrix | capacity

Process layout

Demand forecasting methods

Resources (books, templates, standards, articles)

Tasks (exercises)

Assessment


Standardization
Heijunka

5S Methodology

Standardized work

Resources (books, templates, standards, articles)

Tasks (exercises)

Assessment


Planning
Hoshin Kanri

Resources (books, templates, standards, articles)

Tasks (exercises)

Assessment


Execution

Jidoka

Poka Yoke

Andon

Just in Time (JIT)

Kanban

SMED (Single Minute Exchange of Die)

TPM (Total Productive Maintenance)

Resources (books, templates, standards, articles)

Tasks (exercises)

Assessment


Evaluation
OEE

KPIs

Resources (books, templates, standards, articles)

Tasks (exercises)

Assessment


Improvement

Kaizen

8Ds

Resources (books, templates, standards, articles)

Tasks (exercises)

Assessment


Transversal methodologies

PDCA

TQM (Total Quality Management)

Resources (books, templates, standards, articles)

Tasks (exercises)

Assessment


SIX SIGMA

Background

History and evolution of Six Sigma

Key concepts

Benefits

Beginning

Roles | Rankings

Required skills

Infrastructure

DMAIC Methodology

Six Sigma Tools

Indicators

Critical success factors

Successful Six Sigma Companies

Resources (books, templates, standards, articles)

Tasks (exercises)

Assessment

Final Certification Exam

Depending on the level you select you will achieve the certification.

Final Certification Project

Depending on the level you acquire, you will develop a final project to put into practice everything you have learned.

White Belts

1.  Lean Manufacturing Fundamentals

2. II. Diagnosis
3. V. Execution

4.  IX. Bonus: Six Sigma

Yellow Belt

1. I. Lean Manufacturing Fundamentals

2. II. Diagnosis

3. III. Standardization

4. Execution

5. II. Improvement

6. IX. Bonus: Six Sigma

Green Belt

1. I. Lean Manufacturing Fundamentals

2. II. Diagnosis

3. III. Standardization

4. V. Execution

5. VI. Evaluation

6. VII. Improvement

7. VIII. Transversal Methodologies

8. IX. Six Sigma

Black Belt

1. I. Lean Manufacturing Fundamentals

2.   II. Diagnosis

3.   III. Standardization

4.   IV. Planning

5.   V. Execution

6.   VI. Evaluation

7.   VII. Improvement

8.   VIII. Transversal Methodologies

9.   IX. Six Sigma

10.   Resources

FAQs

What is Gitchia Institute of Global Certification?

Gitchia Institute of Global Certification is a certification body in Pakistan offering various international standards certifications, including ISO 9001, ISO 22000, Halal, FSSC 22000, and GMP.

How can I get ISO 9001 certification from Gitchia Institute of Global Certification?

To get ISO 9001 certification, you need to contact us for an initial consultation, undergo a gap analysis, implement necessary changes, and then pass the certification audit conducted by our expert auditors.

What are the benefits of ISO 22000 certification?

ISO 22000 certification ensures your food safety management systems are up to international standards, improving customer trust, regulatory compliance, and operational efficiency.

How do I apply for Halal certification?

You can apply for Halal certification by contacting us through our website, email, or phone. We will guide you through the application process, requirements, and audit procedures.

What industries does your certification body serve?

We serve a wide range of industries in Pakistan, including manufacturing, food and beverage, healthcare, cosmetics, and more.

How long does it take to get certified?

The certification timeline varies based on the standard being pursued, the size and complexity of your organization, and your current level of compliance. Typically, it can take anywhere from a few weeks to several months.

What is the process for FSSC 22000 certification?

The FSSC 22000 certification process involves a detailed audit of your food safety management systems, ensuring compliance with FSSC 22000 standards, and providing recommendations for any necessary improvements.

What documents are required for certification?

The required documents vary based on the standard. Generally, you will need quality manuals, procedures, records, and evidence of implementation.

Do you offer certification training?

Yes, we offer training programs to help your organization understand and implement the requirements of various standards, ensuring a smooth certification process.

How much does certification cost?

The cost of certification depends on various factors, including the specific standard, the size of your organization, and the scope of the certification. Contact us for a tailored quote.

What is GMP certification?

GMP (Good Manufacturing Practices) certification ensures that your manufacturing processes meet high standards of quality, safety, and regulatory compliance.

Do you offer re-certification services?

Yes, we offer re-certification services to ensure your organization continues to meet the standards and maintains its certification status.

What is the validity period of certifications?

Certifications are typically valid for three years, subject to annual surveillance audits to ensure ongoing compliance.

Can you help with internal audits?

Yes, we provide internal audit services to help your organization prepare for the certification audit and maintain compliance with the standards.

Why choose your certification body for your certification needs?

We are a trusted and accredited certification body in Pakistan, known for our expertise, comprehensive services, and commitment to helping organizations achieve and maintain high standards of quality and safety.

What others are saying

As a business owner, I am extremely pleased with the services provided by Gitchia Institute of Global Certification. They provided us with the ISO 9001 certification, demonstrating excellent time commitment, competent auditors, and reasonable pricing. The training and inspection services were top-notch, ensuring our business meets the highest standards. I highly recommend Gitchia Institute for anyone seeking reliable and thorough certification services

Gitchia Institute of Global Certification is an excellent place to learn. Having completed my diploma in Quality Management System with Lean Six Sigma Green Belt there, I can confidently say it's a good choice. The learning environment they provide is outstanding. The trainers are highly qualified. Their expertise made the learning experience enriching and practical. Moreover, the staff was incredibly supportive and cooperative. I recommend Gitchia Institute to anyone considering enhancing their skills in any area for training. It's a fantastic learning partner that truly delivers quality education.

As a student, I highly recommend the training programs offered by Gitchia Institute of Global Certification. I have attended their training sessions on ISO, HACCP, FSSC, and more, and I am more than satisfied with the experience. The trainers are highly knowledgeable, and the content is always up-to-date and relevant. Gitchia is a pioneer in providing top-notch training and certification services, helping individuals and organizations achieve their certification goals with confidence.

Get In Touch

Email: [email protected]

Helpline No. +923041110252

Contact No. : 042-35445641

Address Office: 43-L Abdul Haque Road, Phase-II, Johar Town, Lahore.

Assistance Hours:

Mon – Sat 10:00 am to 6:00 pm

block l, 43l Abdul Haque Rd, Block L Johar Town, Lahore, Punjab 54000, Pakistan